7 Reasons You Need to Invest in Catechin Spray Drying Powder

The process of spray drying powder is used to dehydrate fluid or solid materials that are mixed with water. The main reason for using the spray drying process is because most of these materials have a short shelf life. Spray drying can reduce the water content in the product to less than 5% maintaining its nutritional value and also preserving its colour and flavour. The technique is also commonly used to sterilize vaccines and bacteria cultures that come in liquid form and can’t be stored for a long time.

There are many advantages to the spray drying process, including:

Catechin Spray Drying Powder by the Catechin Spray Drying Powder Supplier & Manufacturer In India is a major breakthrough in nutraceutical manufacturing as we know it. This breakthrough is due to the process of spray drying that dehydrates material mixed with water, at a temperature of less than 100 degrees Celsius.

1. Thicker Spray Drying Layer:

Catechin concentrate produces an incredibly thick layer during spray drying, which leads to many advantages in the production process and final product quality. First, a thick spray drying layer ensures that the powder remains as an integral unit during pressure filling into capsules or tablets. Second, the higher viscosity produced by Catechin concentrate results in smaller pores which can enhance shelf-life. Thirdly, it lessens the dusting problem and thus makes it easier to handle and weigh accurately.

2. Improved Fluid Consumption:

Compared with the conventional spray drying process, Catechin concentrate requires 25% less coconut oil, thereby saving more on manufacturing processes and reducing production cost. The lower consumption of coconut oil also means that spray dried products derived from Catechin concentrate are free from any contamination by solvent compounds used in the production process. This is critical in applications where solvent residues are not tolerated (e.g., drugs, supplements).

3. Enhanced Surface Activity:

Catechin concentrate shows a greater reduction in surface tension compared to other spray dried materials, which means it interacts more readily with water molecules and enhances fluidity during tablet filling or capsule filling.

4. non-Agglomerating:

Catechin concentrate is a non-agglomerating material, which means it has a lower tendency to bunch up in powder form. This is important when handling the material and can reduce dusting problems during production processes. Catechin concentrate has a lower specific gravity compared to other materials. This results in reduced bulk volume for transportation, which not only reduces cost but also enables the material to be moved using less manpower or machinery.

5. Low Solvent Content:

The spray drying process is typically combined with an atomization step during production of spray dried powders. Due to this combination, lower solvent content is produced during spray drying. This enables the manufacturers to meet stringent requirements set by regulators for solvent residues in dietary supplements, food and pharmaceuticals products where Catechin concentrate powder may be used.

6. Extended Shelf Life:

Catechin concentrate has a significantly longer shelf life compared with other spray dried materials. This is due to the spray drying process which results in smaller pores, further extending shelf life.

7. Nutritional Value:

Catechin concentrate contains around 65% polyphenols and 45% Catechins (total referenced as catechin & epicatechin) according to Catechin Spray Drying Powder Supplier & Manufacturer In India. In addition, it has high levels of other constituents such as chlorogenic acids, ruin, gallic acid and epicatechin gallate. These compounds are responsible for the natural antioxidant effects of Catechin concentrate. The result is a high-quality material that can be used in dietary supplements at a high dosage level due to its nutritional value.